{"id":4134,"date":"2026-09-22T12:00:00","date_gmt":"2026-09-22T12:00:00","guid":{"rendered":"https:\/\/dev95.site\/inside-the-italian-factories-turning-raw-fibers-into-soft-cashmere-for-falconeri-2\/"},"modified":"2026-09-22T12:00:00","modified_gmt":"2026-09-22T12:00:00","slug":"inside-the-italian-factories-turning-raw-fibers-into-soft-cashmere-for-falconeri-2","status":"publish","type":"post","link":"https:\/\/dev95.site\/ar\/inside-the-italian-factories-turning-raw-fibers-into-soft-cashmere-for-falconeri-2\/","title":{"rendered":"Inside the Italian Factories Turning Raw Fibers Into Soft Cashmere for Falconeri"},"content":{"rendered":"<div id=\"dev95-875563916\" class=\"dev95-- dev95-entity-placement\"><script async=\"async\" data-cfasync=\"false\" src=\"https:\/\/pl27862732.profitableratecpmnetwork.com\/2ad7a50e0bbc23ac6801d7b77c501463\/invoke.js\"><\/script>\r\n<div id=\"container-2ad7a50e0bbc23ac6801d7b77c501463\"><\/div><\/div><div>\n<p><em>Welcome to <\/em><a href=\"https:\/\/fashionista.com\/tag\/factory-tour\"><em>Factory Tour<\/em><\/a><em>, where we take you inside the manufacturing facilities of our favorite brands to reveal how the products we buy are actually made.\u00a0<\/em><\/p>\n<p>Nestled in the northern Italian countryside, brushing shoulders with the Alps, are <a href=\"https:\/\/www.falconeri.com\/us\/\">Falconeri<\/a>\u2018s two cashmere factories in Biella and Avio. There, the 26-year-old Italian fashion house oversees nearly every stage of its production process. This thorough oversight is intentional, as the time-honored craftsmanship characteristic of Falconeri\u2019s cashmere garments doubles as the antithesis of fast fashion.<\/p><div id=\"dev95-3460210161\" class=\"dev95- dev95-entity-placement\"><center>\r\n<script>\r\n  atOptions = {\r\n    'key' : '4ba6b6513c00e0ba76511f798ae56401',\r\n    'format' : 'iframe',\r\n    'height' : 50,\r\n    'width' : 320,\r\n    'params' : {}\r\n  };\r\n<\/script>\r\n<script src=\"https:\/\/www.highrevenueformat.com\/4ba6b6513c00e0ba76511f798ae56401\/invoke.js\"><\/script>\r\n\t<\/center><\/div>\n<p>\u201cFalconeri believes that modern luxury is defined by authenticity, exceptional craftsmanship, versatility and longevity,\u201d Gianni Forlini, chief business officer of Oniverse U.S., tells Fashionista over email. \u201cFrom the selection of cashmere in Mongolia to the specialized expertise of the teams in Biella and Avio, every stage reflects the brand\u2019s commitment to the quality of natural materials and the enduring value of Italian textile know-how.\u201d<\/p>\n<section>\n<figure><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" width=\"450\" height=\"675\" src=\"https:\/\/i0.wp.com\/fashionista.com\/.image\/NTg6MDAwMDAwMDAwNzk5MTI0\/falconeri-factory-tour-23.jpg?resize=450%2C675&#038;ssl=1\"><figcaption>\n<p>Raw cashmere at Falconeri\u2019s Biella factory.<\/p>\n<p>Photo: Courtesy of Falconeri<\/p>\n<\/figcaption><\/figure>\n<div>\n                  <em><br \/>\n                      View the 2 images of this gallery on the<br \/>\n                      <a href=\"https:\/\/fashionista.com\/2026\/09\/falconeri-cashmere-clothing-factory-biella-avio-italy-tour\">original article<\/a><br \/>\n                  <\/em>\n              <\/div>\n<\/section>\n<p>Falconeri, which joined Oniverse Group (the parent company of Calzedonia and Intimissimi) in 2009, begins its cashmere journey in Mongolia, where it sources between 600,000 and 700,000 kg of raw cashmere fiber each year. Obtained by combing the soft and delicate \u201cduvet\u201d undercoat of Hircus goats, the raw fibers then arrive in Biella, a historic textile district, where all of Falconeri\u2019s cashmere is produced. There, more than 57 specialized employees oversee multiple production stages spanning quality control, dyeing, mixing, spinning, winding and twisting. Of note, the spinning process used in Falconeri\u2019s Biella factory has remained largely unchanged for more than 80 years.<\/p>\n<p>\u201cBiella is internationally recognized for its centuries-old textile heritage and highly specialized expertise in processing premium natural fibers,\u201d Forlini says. \u201cThe knowledge developed and passed down through generations makes it an ideal environment for transforming raw Mongolian cashmere into refined yarn while preserving the fiber\u2019s natural softness, length and strength.\u201d<\/p>\n<figure><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" width=\"1013\" height=\"675\" src=\"https:\/\/i0.wp.com\/fashionista.com\/.image\/NTg6MDAwMDAwMDAwNzk5MTI2\/falconeri-factory-tour-24.jpg?resize=1013%2C675&#038;ssl=1\"><figcaption>Raw cashmere at Falconeri\u2019s Biella factory.<\/p>\n<p>Photo: Courtesy of Falconeri<\/p>\n<\/figcaption><\/figure>\n<p>Each cashmere lot (about 1,000 kg) is tested for consistency, regularity and strength, in addition to being sorted into shades of white, light gray and brown. The fibers are dyed to fit Falconeri\u2019s color palette, then mixed inside temperature-controlled containers with water and a mineral-based oil to help preserve their length and integrity. About a week later, the fibers enter the spinning stage to clean and detangle the raw material. The cashmere can be carded for softer yarns found in Falconeri\u2019s Ultrasoft Cashmere, or combed for finer yarns as seen in its Ultrafine Cashmere.<\/p>\n<figure><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" width=\"1013\" height=\"675\" src=\"https:\/\/i0.wp.com\/fashionista.com\/.image\/NTg6MDAwMDAwMDAwNzk5MTIz\/falconeri-factory-tour-15.jpg?resize=1013%2C675&#038;ssl=1\"><figcaption>The cashmere winding stage at Falconeri\u2019s Biella factory.<\/p>\n<p>Photo: Courtesy of Falconeri<\/p>\n<\/figcaption><\/figure>\n<p>Finally, the cashmere is ready for winding \u2014 using optical sensors to identify and remove imperfections, and then twisting \u2014 twirling individual strands together for stronger yarn. The fibers then head to Falconeri\u2019s second factory in Avio, which sits at the foot of the Dolomites.<\/p>\n<p>This is where all of Falconeri\u2019s pieces are assembled; approximately 7,000 garments are finished each day. First, each yarn is evaluated for color consistency, measurement accuracy and pilling performance to ensure cohesion. Shima Seiki knitting machines turn yarn into separate garment sections (a sleeve here, a back there), leaving skilled technicians to assemble each piece by hand. Once assembled, final checks include washing and finishing processes to boost softness. At Avio, it takes more than an hour to complete one Falconeri garment.<\/p>\n<figure><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" width=\"1013\" height=\"675\" src=\"https:\/\/i0.wp.com\/fashionista.com\/.image\/NTg6MDAwMDAwMDAwNzk5MTIy\/falconeri-factory-tour-1.jpg?resize=1013%2C675&#038;ssl=1\"><figcaption>A worker assembles a Falconeri garment in the Avio factory.<\/p>\n<p>Photo: Courtesy of Falconeri<\/p>\n<\/figcaption><\/figure>\n<p>\u201cThis close integration [between Biella and Avio] allows Falconeri to combine Italian craftsmanship and textile expertise with advanced manufacturing technology, while maintaining consistent standards across every collection,\u201d Forlini says.<\/p>\n<p>Atop the Avio factory sits Falconeri\u2019s style department, where the team designs its womenswear and menswear collections. Pattern making, prototyping, product development and garment construction all happen under the Avio headquarters\u2019 roof, which helps streamline collections. Falconeri\u2019s new Fall 2026 knitwear will \u201cbalance timeless elegance with modern relevance,\u201d per the brand. Designs are inspired by the natural world, explored through earthy hues of brown and burgundy as well as rich textures. Looking ahead, Falconeri\u2019s future collections will pivot to more genderless capsules.<\/p>\n<figure><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" width=\"1013\" height=\"675\" src=\"https:\/\/i0.wp.com\/fashionista.com\/.image\/NTg6MDAwMDAwMDAwNzk5MTI3\/falconeri-factory-tour-12.jpg?resize=1013%2C675&#038;ssl=1\"><figcaption>At Falconeri\u2019s Avio factory, a worker in the style department sketches a design.<\/p>\n<p>Photo: Courtesy of Falconeri<\/p>\n<\/figcaption><\/figure>\n<p>Falconeri is increasingly emphasizing its Ultrafine Cashmere collection, which is made from two single strands of combed and twisted cashmere. Unlike carded cashmere\u2019s softer texture, combing ensures a more durable yarn that resists pilling. The result? A lightweight cashmere (hence its \u201cultrafine\u201d classification) that is also thermoregulating, meaning it helps maintain a balanced temperature regardless of the season.  \u201cThis versatility challenges the traditional perception of cashmere as a material reserved exclusively for cold weather,\u201d Forlini adds.<\/p>\n<figure><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" width=\"1013\" height=\"675\" src=\"https:\/\/i0.wp.com\/fashionista.com\/.image\/NTg6MDAwMDAwMDAwNzk5MTI4\/falconeri-factory-tour-7.jpg?resize=1013%2C675&#038;ssl=1\"><figcaption>A worker sews on a Falconeri label at the Avio factory.<\/p>\n<p>Photo: Courtesy of Falconeri<\/p>\n<\/figcaption><\/figure>\n<p>While overseeing nearly every stage of production gives Falconeri a competitive edge in the knitwear market, this rare level of control also poses its own complications. \u201cThe challenge lies in the level of coordination and specialized expertise that this model requires,\u201d Forlini says. \u201cCashmere is an exceptionally delicate natural fiber, and every stage must be carefully managed to preserve its length, softness, strength and consistency.\u201d In practice, Falconeri seeks out skilled employees while continuing to invest in innovative research to ensure its quality standards are met.<\/p>\n<p>Since launching in 2000, Falconeri has taken its signature Italian craftsmanship global. Today, it operates more than <a href=\"https:\/\/www.oniverse.it\/en\/the-group\/our-brands\/falconeri\">200<\/a> boutiques across 22 countries, and aims to manage <a href=\"https:\/\/wwd.com\/fashion-news\/designer-luxury\/falconeri-madison-avenue-boutique-new-openings-boston-chicago-this-year-1238939517\/\">eight stores<\/a> in the U.S. by the end of the year. Despite this international growth, Falconeri\u2019s ethos remains unchanged: \u201crefined, versatile and made to be worn and appreciated over time,\u201d per Forlini.<\/p>\n<blockquote class=\"instagram-media\" data-instgrm-captioned data-instgrm-permalink=\"https:\/\/www.instagram.com\/reel\/DdmkH3Gya_O\/?utm_source=ig_embed&amp;utm_campaign=loading\" data-instgrm-version=\"14\" style=\" background:#FFF; border:0; border-radius:3px; box-shadow:0 0 1px 0 rgba(0,0,0,0.5),0 1px 10px 0 rgba(0,0,0,0.15); margin: 1px; max-width:500px; min-width:326px; padding:0; width:99.375%; width:-webkit-calc(100% - 2px); width:calc(100% - 2px);\">\n<div style=\"padding:16px;\"> <a href=\"https:\/\/www.instagram.com\/reel\/DdmkH3Gya_O\/?utm_source=ig_embed&amp;utm_campaign=loading\" style=\" background:#FFFFFF; line-height:0; padding:0 0; text-align:center; text-decoration:none; width:100%;\"> <\/p>\n<div style=\" display: flex; flex-direction: row; align-items: center;\">\n<div style=\"background-color: #F4F4F4; border-radius: 50%; flex-grow: 0; height: 40px; margin-right: 14px; width: 40px;\"><\/div>\n<div style=\"display: flex; flex-direction: column; flex-grow: 1; justify-content: center;\">\n<div style=\" background-color: #F4F4F4; border-radius: 4px; flex-grow: 0; height: 14px; margin-bottom: 6px; width: 100px;\"><\/div>\n<div style=\" background-color: #F4F4F4; border-radius: 4px; flex-grow: 0; height: 14px; width: 60px;\"><\/div>\n<\/div>\n<\/div>\n<div style=\"padding: 19% 0;\"><\/div>\n<div style=\"display:block; height:50px; margin:0 auto 12px; width:50px;\"><svg width=\"50px\" height=\"50px\" viewbox=\"0 0 60 60\" version=\"1.1\" xmlns=\"https:\/\/www.w3.org\/2000\/svg\" xmlns:xlink=\"https:\/\/www.w3.org\/1999\/xlink\"><g stroke=\"none\" stroke-width=\"1\" fill=\"none\" fill-rule=\"evenodd\"><g transform=\"translate(-511.000000, -20.000000)\" fill=\"#000000\"><g><path d=\"M556.869,30.41 C554.814,30.41 553.148,32.076 553.148,34.131 C553.148,36.186 554.814,37.852 556.869,37.852 C558.924,37.852 560.59,36.186 560.59,34.131 C560.59,32.076 558.924,30.41 556.869,30.41 M541,60.657 C535.114,60.657 530.342,55.887 530.342,50 C530.342,44.114 535.114,39.342 541,39.342 C546.887,39.342 551.658,44.114 551.658,50 C551.658,55.887 546.887,60.657 541,60.657 M541,33.886 C532.1,33.886 524.886,41.1 524.886,50 C524.886,58.899 532.1,66.113 541,66.113 C549.9,66.113 557.115,58.899 557.115,50 C557.115,41.1 549.9,33.886 541,33.886 M565.378,62.101 C565.244,65.022 564.756,66.606 564.346,67.663 C563.803,69.06 563.154,70.057 562.106,71.106 C561.058,72.155 560.06,72.803 558.662,73.347 C557.607,73.757 556.021,74.244 553.102,74.378 C549.944,74.521 548.997,74.552 541,74.552 C533.003,74.552 532.056,74.521 528.898,74.378 C525.979,74.244 524.393,73.757 523.338,73.347 C521.94,72.803 520.942,72.155 519.894,71.106 C518.846,70.057 518.197,69.06 517.654,67.663 C517.244,66.606 516.755,65.022 516.623,62.101 C516.479,58.943 516.448,57.996 516.448,50 C516.448,42.003 516.479,41.056 516.623,37.899 C516.755,34.978 517.244,33.391 517.654,32.338 C518.197,30.938 518.846,29.942 519.894,28.894 C520.942,27.846 521.94,27.196 523.338,26.654 C524.393,26.244 525.979,25.756 528.898,25.623 C532.057,25.479 533.004,25.448 541,25.448 C548.997,25.448 549.943,25.479 553.102,25.623 C556.021,25.756 557.607,26.244 558.662,26.654 C560.06,27.196 561.058,27.846 562.106,28.894 C563.154,29.942 563.803,30.938 564.346,32.338 C564.756,33.391 565.244,34.978 565.378,37.899 C565.522,41.056 565.552,42.003 565.552,50 C565.552,57.996 565.522,58.943 565.378,62.101 M570.82,37.631 C570.674,34.438 570.167,32.258 569.425,30.349 C568.659,28.377 567.633,26.702 565.965,25.035 C564.297,23.368 562.623,22.342 560.652,21.575 C558.743,20.834 556.562,20.326 553.369,20.18 C550.169,20.033 549.148,20 541,20 C532.853,20 531.831,20.033 528.631,20.18 C525.438,20.326 523.257,20.834 521.349,21.575 C519.376,22.342 517.703,23.368 516.035,25.035 C514.368,26.702 513.342,28.377 512.574,30.349 C511.834,32.258 511.326,34.438 511.181,37.631 C511.035,40.831 511,41.851 511,50 C511,58.147 511.035,59.17 511.181,62.369 C511.326,65.562 511.834,67.743 512.574,69.651 C513.342,71.625 514.368,73.296 516.035,74.965 C517.703,76.634 519.376,77.658 521.349,78.425 C523.257,79.167 525.438,79.673 528.631,79.82 C531.831,79.965 532.853,80.001 541,80.001 C549.148,80.001 550.169,79.965 553.369,79.82 C556.562,79.673 558.743,79.167 560.652,78.425 C562.623,77.658 564.297,76.634 565.965,74.965 C567.633,73.296 568.659,71.625 569.425,69.651 C570.167,67.743 570.674,65.562 570.82,62.369 C570.966,59.17 571,58.147 571,50 C571,41.851 570.966,40.831 570.82,37.631\"><\/path><\/g><\/g><\/g><\/svg><\/div>\n<div style=\"padding-top: 8px;\">\n<div style=\" color:#3897f0; font-family:Arial,sans-serif; font-size:14px; font-style:normal; font-weight:550; line-height:18px;\">View this post on Instagram<\/div>\n<\/div>\n<div style=\"padding: 12.5% 0;\"><\/div>\n<div style=\"display: flex; flex-direction: row; margin-bottom: 14px; align-items: center;\">\n<div>\n<div style=\"background-color: #F4F4F4; border-radius: 50%; height: 12.5px; width: 12.5px; transform: translateX(0px) translateY(7px);\"><\/div>\n<div style=\"background-color: #F4F4F4; height: 12.5px; transform: rotate(-45deg) translateX(3px) translateY(1px); width: 12.5px; flex-grow: 0; margin-right: 14px; margin-left: 2px;\"><\/div>\n<div style=\"background-color: #F4F4F4; border-radius: 50%; height: 12.5px; width: 12.5px; transform: translateX(9px) translateY(-18px);\"><\/div>\n<\/div>\n<div style=\"margin-left: 8px;\">\n<div style=\" background-color: #F4F4F4; border-radius: 50%; flex-grow: 0; height: 20px; width: 20px;\"><\/div>\n<div style=\" width: 0; height: 0; border-top: 2px solid transparent; border-left: 6px solid #f4f4f4; border-bottom: 2px solid transparent; transform: translateX(16px) translateY(-4px) rotate(30deg)\"><\/div>\n<\/div>\n<div style=\"margin-left: auto;\">\n<div style=\" width: 0px; border-top: 8px solid #F4F4F4; border-right: 8px solid transparent; transform: translateY(16px);\"><\/div>\n<div style=\" background-color: #F4F4F4; flex-grow: 0; height: 12px; width: 16px; transform: translateY(-4px);\"><\/div>\n<div style=\" width: 0; height: 0; border-top: 8px solid #F4F4F4; border-left: 8px solid transparent; transform: translateY(-4px) translateX(8px);\"><\/div>\n<\/div>\n<\/div>\n<div style=\"display: flex; flex-direction: column; flex-grow: 1; justify-content: center; margin-bottom: 24px;\">\n<div style=\" background-color: #F4F4F4; border-radius: 4px; flex-grow: 0; height: 14px; margin-bottom: 6px; width: 224px;\"><\/div>\n<div style=\" background-color: #F4F4F4; border-radius: 4px; flex-grow: 0; height: 14px; width: 144px;\"><\/div>\n<\/div>\n<p><\/a><\/div>\n<\/blockquote>\n<p><script async src=\"\/\/platform.instagram.com\/en_US\/embeds.js\"><\/script><\/p>\n<p><em>Disclosure: Falconeri paid for Fashionista\u2019s travel and accommodations to report this story.<\/em><\/p>\n<p><a href=\"https:\/\/fashionista.com\/page\/fashionista-advertising\"><em>Fashionista\u2019s audience includes 1 million site visitors, 110,000 newsletter subscribers and 4.74 million social media followers. Want to know how to reach them?\u00a0Learn more.<\/em><\/a><\/p>\n<\/div>\n<div class=\"pvc_clear\"><\/div>\n<p id=\"pvc_stats_4134\" class=\"pvc_stats total_only  \" data-element-id=\"4134\" style=\"\"><i class=\"pvc-stats-icon medium\" aria-hidden=\"true\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" version=\"1.0\" viewBox=\"0 0 502 315\" preserveAspectRatio=\"xMidYMid meet\"><g transform=\"translate(0,332) scale(0.1,-0.1)\" fill=\"\" stroke=\"none\"><path d=\"M2394 3279 l-29 -30 -3 -207 c-2 -182 0 -211 15 -242 39 -76 157 -76 196 0 15 31 17 60 15 243 l-3 209 -33 29 c-26 23 -41 29 -80 29 -41 0 -53 -5 -78 -31z\"\/><path d=\"M3085 3251 c-45 -19 -58 -50 -96 -229 -47 -217 -49 -260 -13 -295 52 -53 146 -42 177 20 16 31 87 366 87 410 0 70 -86 122 -155 94z\"\/><path d=\"M1751 3234 c-13 -9 -29 -31 -37 -50 -12 -29 -10 -49 21 -204 19 -94 39 -189 45 -210 14 -50 54 -80 110 -80 34 0 48 6 76 34 21 21 34 44 34 59 0 14 -18 113 -40 219 -37 178 -43 195 -70 221 -36 32 -101 37 -139 11z\"\/><path 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